Wire Packing Factor in Magnetics Design
by Dennis L. Feucht
Innovatia Laboratories


Packing factor is a quantity that appears in various places in electronics. For example, the distribution of pixels on the faceplate of a video display are made as dense as possible, to increase both resolution and active light-sourcing area. The packing factor is the fraction of a total area that is used as desired. Ideally, packing factor, kp = 1.

In magnetics design, transductors (transformers or inductors) usually contain windings of round wire in rectangular winding windows, of area Aw. To calculate the cross-section of total conductor area within the window, it is necessary to know kp, for the total conductive area.

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